Manufacturing Cost Calculator for Stick-to-Skin Devices
Estimate the cost to manufacture your stick-to-skin device including wound care dressings, patient monitors, glucose monitors, transdermal patches, and diagnostic devices
Device Configuration
Device Type
Device Size (cm²)
Total surface area
Wear Duration
Adhesive Type
Electronics
Annual Volume
Sterilization
Packaging
Cost Breakdown
Assumptions & METHODOLOGY
This calculator provides rough estimates based on industry averages. Actual costs vary based on specific requirements, location, supplier relationships, and market conditions. Estimates include materials, processing, and standard overhead but exclude R&D, regulatory submissions, and tooling amortization. Calculation Methodology: Unit cost is calculated using industry-standard multipliers based on device size (√size/25), production volume (scaling from 2.5x at 1K units to 0.55x at 1M units), and device type complexity. Material costs include adhesive selection (acrylic: $0.35, silicone: $0.65, hybrid: $0.85 per 25cm²), backing materials, and electronics if applicable. Manufacturing costs scale with volume and complexity. Additional costs include packaging, sterilization, quality control, and overhead. All estimates are based on industry benchmarks for contract manufacturing and should be considered rough approximations that will vary based on specific requirements, location, and supplier relationships.