Commercial Phases
Our design and development services align with the five phases of medical device development: concept generation, concept development, design and development, verification and validation, and design transfer. We’re experts at developing biomedical devices from early-stage concept generation and IP development to device verification and validation, and design transfer programs into commercial manufacturing.
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Concept Generation
Our team translates clinical ideas into device concepts. We outline a compelling and executable business strategy, create a clear product concept with a detailed development plan, and identify risks appropriately. Projects begin with Concept Generation, but when ideas are sufficiently defined, they proceed directly to Concept Development.
- Brainstorming & Ideation
- Concept Generation
- Concept Evaluation
- Product Brand Strategy
- Development Plan
- Documentation
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Concept Development
We refine and select device concepts to assess feasibility and gather feedback to understand the user experience. We design, build, and adjust alpha prototypes while conducting informal testing and analysis. We conduct Concept Development without design controls in place, but begin to establish design control documentation to support the design history file and subsequent design and development phases.
- Concept Refinement & Selection
- IP Development & Support
- Human Factors
- Industrial Design
- Material Sourcing
- Feasibility Prototypes
- Feasibility Testing
- Documentation
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Design & Development
We complete the design, prototyping, and testing process so that the product and subsystem specifications can be frozen and are testable and traceable. We optimize the design for manufacturability (DFM) and freeze the bill of materials. We complete Design & Development work under engineering-level design controls.
- Engineering (Mechanical, Electrical, Systems, Software, Process, Materials)
- Packaging & Labeling Design
- Design Prototypes
- Sterilization Development
- Quality & Regulatory Support
- Risk Management
- Design Review
- Project Plan
- Documentation
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Verification & Validation
During the Verification & Validation phase, we confirm that the product works as designed and meets the user's needs through objective evidence. We ensure that the product meets requirements for functionality, reliability, usability, and safety through rigorous verification and validation testing. We complete engineering builds, packaging design, labeling, human factors testing, manufacturing tooling and equipment, and pilot production builds.
- Verification & Validation Prototypes
- Testing (Biocompatibility, etc.)
- Verification Testing
- Validation Testing
- Documentation
- Reporting
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Design Transfer
We transfer validated products into their commercial manufacturing setting and support process verification and validation. During Design Transfer tooling, process verification and validation, and risk management are completed. We set up products for ongoing commercial production and quality control with the manufacturing partner.
- Process Engineering
- Documentation
- Device Master Record (DMR)
- Manufacturing Co-ordination
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