Build by Boyd is a medical device contract manufacturer for biomedical innovators.
Biomedical innovators often lack the specialized resources necessary to manufacture their products. They cannot compete without reliable product quality, competitive costs, and efficient time to market. We provide the capabilities and expertise to help them win.
At Build by Boyd, we partner with biomedical innovators to manufacture complex, high-quality devices, on time and on budget—ultimately, providing them with a more successful build.
We help you turn Just Might into Just Mighty.
Process Development & Validation
Manufacturing
Supply Chain Management
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During process development and validation, we design and optimize the manufacturing process to ensure it can reliably and repeatedly produce devices. During this phase we will develop the process including selecting equipment, tooling, and process methods. We will test the process, usually on a small scale to identify and resolve any issues.
Once the process is defined, we will perform a process validation including Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ). After process validation, when all testing, inspection, and documentation is completed we will transfer the product into manufacturing.
- Tooling
- Custom Capital Equipment
- Process Engineering
- Manufacturing Transfer (IQ, OQ, PQ)
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Once a device is transferred into manufacturing, we will begin regular production campaigns based on forecasts and distribution requirements. Production campaigns will occur monthly or quarterly. Manufacturing is performed in controlled environments and in accordance with our Quality Management System which adheres to ISO 13485 and FDA requirements. Inspection and testing protocols which have been defined will be carried out and records of the process are kept ensuring traceability.
- Converting
- Blending & Filling
- Device Assembly
- Kitting
- Packaging
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We assume all supply chain management responsibilities. We help select and manage suppliers of equipment, tooling, raw materials, components, and any necessary services. We align our inventory management activities with demand forecasting and production scheduling ensuring an uninterrupted supply chain. We implement appropriate quality controls, risk management, and documentation practices to comply with requirements.
- Supplier Management
- Inventory Management
- Distribution & Logistics
Case Studies
Trusted engineering and operations leaders
Build by Boyd is a team of trusted process engineers, operations leaders, and supply chain experts. Our objective is to partner with biomedical companies to engineer and produce their innovations. To each client partnership, we bring a wealth of biomedical engineering and operations experience from within the biomedical industry. Here’s a quick glimpse at some of our work.
Your innovation Just Might change the world. But is your manufacturing up to the task?
Investing in process engineering, manufacturing, and supply chain management drives measurable outcomes.
We help you turn Just Might, into Just Mighty.
Contract manufacturing contains and reduces the costs of goods sold through lower labor costs, automation, and economies of scale.
Source: Alira Health
Contract manufacturing improves quality and product reliability through consistent compliance to quality and regulatory standards for core competencies.
Sources: Alira Health
Contract manufacturing improves innovation with production technologies, processes, and products that emerge from expertise informed by the manufacturing experience.
Source: MIT
Contract manufacturing accelerates time to market by leveraging specialized expertise, installed capacity, and vertical integration.
Source: Karkhana
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