Case Study
Mobius® Essential
About the Work
MilliporeSigma, a global leader in life sciences, offers a comprehensive portfolio of products and services that support biotechnology research, manufacturing, and testing. Already 25 years into our successful partnership, the team at MilliporeSigma turned to Build by Boyd to design and procure custom manufacturing equipment, validate the process, and scale up and sustain the long-term manufacturing of a new product portfolio, which would become known as Mobius® Essential.
Process Development & Validation
Product SpecificationProcess Development
Process Validation
Equipment Design
Equipment Procurement
Manufacturing
Complex AssemblyAutomated Manufacturing
Packaging
Third Party Sterilization
Supply Chain Management
Material SourcingAlternate Supplier Qualification
Supply Chain Management
Process Development & Validation
The Mobius® Essentials product launch required the team at Build by Boyd to develop a new manufacturing process, specify and procure custom manufacturing equipment, and complete two large-scale process validation programs, including IQ, OQ, and PQ. To support the scope of this program, our facilities team at Build by Boyd also designed and installed a new 3,000 square foot Class 7 Cleanroom to house two discrete production operations.
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Manufacturing
After our Process Development & Validation work, the team at Build by Boyd transferred the product family into our manufacturing operations and began manufacturing to produce a large inventory build, which was necessary to support the product launch. After a successful product launch, our operations team scaled the manufacturing operation into regular production campaigns. At scale, the team at Build by Boyd is focused on optimizing the production process for efficiency and improving packaging throughput.
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Supply Chain Management
The Mobius® Essential products are made from MilliporeSigma's PureFlex™ film and over 30 additional components and materials. Our supply chain management team worked in close collaboration with the MilliporeSigma team, demonstrating the strength of our partnership, to develop a demand plan to support the commercial launch and ongoing production operations. With the establishment of the commercial manufacturing operation, the supply chain management team at Build by Boyd owns and manages the suppliers and procurement procedures to support ongoing production and future growth.
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Outcomes
MilliporeSigma and Build by Boyd successfully launched the Mobius® Essential product line and introduced a new standard of off-the-shelf bioprocessing bags and tubing assemblies. The plug-and-play assemblies extended MilliporeSigma's leadership position in the bioprocessing industry and provided capacity and flexibility for future growth and innovation.
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New Product Launch
Manufacturing Scale-up
Extension of Long Term Partnership
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