Launching Remedy® DriGo-HP™ required solving a genuinely complex manufacturing challenge. The product's stretchy wicking fabric demanded a custom coating process and custom low-tension converting tooling—both of which Build by Boyd developed, installed, and validated for commercial production. Close collaboration with the coating solution manufacturer, fabric manufacturer, and Medline was essential to developing and validating multiple interdependent processes.

Alongside the manufacturing development, Build by Boyd created a custom packaging solution designed to maximize ease of use and functionality while meeting competitive cost requirements—ensuring the product could succeed both clinically and commercially.

With validated processes in place, Build by Boyd launched Remedy® DriGo-HP™ into commercial production. A large initial inventory build supported the product launch, and the operation transitioned into regular production campaigns as adoption grew.

At scale, the team completed process optimization programs to meet material yield and productivity requirements and streamline packaging operations—establishing a manufacturing operation that delivers reliable product quality and a competitive cost of goods sold.