Prototyping
We design, build, and test prototypes at every stage of development. Each build gives you real data on form, function, and usability, so design decisions are based on evidence rather than assumptions.
Please fill out the form below and someone from our team will contact you shortly.

Overview
Prototyping is how a device design is tested in the physical world before it is committed to production. We help biomedical innovators move from early feasibility models to design prototypes and on to verification and validation builds made with processes representative of commercial manufacturing. Each stage resolves risks earlier, when changes cost less. The result is a design proven through progressively more rigorous builds and ready for production.
What prototyping covers
Prototyping turns designs into physical devices you can test, evaluate, and improve. Our work matches each build to the questions your program needs answered at that stage.
-
Feasibility Prototypes
Early builds that explore and refine form, function, and usability through informal testing, with design control documentation started to support the design history file.
-
Design Prototypes
Rapid prototypes and short-run tooling that assess function, gather user feedback, and support preliminary manufacturing processes and pre-verification testing.
-
Verification & Validation Prototypes
Builds made with released procedures, representative manufacturing processes, and full material traceability, packaged and sterilized for testing when required.
Where prototyping shows up
Prototyping should begin as soon as a concept needs to be tested and continue through validation. The rigor of each build increases as the design matures.
PHASE 0
Concept Generation
Supports early models that visualize how concepts might look and function.
PHASE 1
Concept Development
Leads feasibility and alpha prototype builds.
PHASE 2
Design & Development
Leads design prototypes and pre-verification builds.
PHASE 3
Verification & Validation
Leads verification and validation prototype builds.
PHASE 4
Design Transfer
Not involved.
The ROI on better prototyping
Every prototype is a chance to find problems before they reach production. A structured prototyping program reduces late-stage redesigns and builds confidence in the design at each step.
Superior Quality
Designs tested and refined through progressively more rigorous builds.
Lower Development Costs
Issues found early, when design changes cost the least.
Faster Time to Market
Prototypes ready for verification and validation testing on schedule.
Protectable IP
Working prototypes that demonstrate and document your innovation.
Explore our disciplines
Every program draws on a different combination of our core disciplines that together provide the rigorous development your device demands.
-
Quality & Regulatory
Maintain design controls, risk management, and regulatory compliance throughout development.
-
Testing
Confirm performance with biocompatibility, feasibility, verification, and validation testing.
-
Material Sourcing
Source and manage equipment, tooling, components, and third-party services.
-
Ideation
Explore the clinical need, select the strongest concepts, and protect the IP created along the way.
-
Design
Create safe, effective devices that integrate user needs, ergonomics, and aesthetics.
-
Engineering
Mechanical, electrical, systems, software, and process engineering for complex devices.
-
Prototyping
Build and test prototypes from early feasibility through verification and validation.