Engineering
We design, validate, and optimize custom manufacturing processes for complex medical devices. Our engineers build production systems that are reliable, repeatable, and compliant with quality and regulatory requirements at every scale.
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Overview
Engineering is where your device’s manufacturing process is designed, proven, and maintained. We help biomedical innovators select and design the equipment and tooling their devices require, develop scalable processes, and validate them through IQ, OQ, and PQ. Once production is underway, we provide the sustaining engineering that keeps the process efficient and compliant as the device matures. The result is a manufacturing process built to perform from first build through long-term production.
What engineering covers
Engineering turns a validated design into a production process you can rely on. Our work covers the full lifecycle of the process, from development through sustainment.
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Equipment & Tooling
Selection and design of fixtures, precision tools, molds and dies, inspection and testing equipment, and automated manufacturing equipment.
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Process Design
Manufacturing processes designed and optimized to be scalable, reliable, and efficient.
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Process Validation
Installation, Operational, and Performance Qualification (IQ, OQ, PQ) programs that support a seamless transition into commercial manufacturing.
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Sustainment
Ongoing engineering support for mature products, including component obsolescence, incremental improvements, regulatory compliance, and software updates.
Where engineering shows up
Engineering should lead the development and validation of your process, then carry it through production with sustaining support as the device matures.
PHASE 0
Process Development
Leads process, equipment, and tooling design and development.
PHASE 1
Pilot Production
Leads process refinements based on initial production data.
PHASE 2
Manufacturing Transfer
Leads process validation and tooling finalization.
PHASE 3
Commercial Launch
Supports process monitoring during initial commercial production.
PHASE 4
Scale-Up
Supports equipment and process changes that increase capacity.
PHASE 4
Optimization
Leads cost improvements, obsolescence management, and sustaining engineering.
The ROI on better engineering
Process decisions made early determine the reliability, cost, and scalability of everything that follows. A well-engineered process protects your timeline, quality, and margin.
Higher Quality
Validated processes that produce consistent results build after build.
Lower Costs
Efficient processes and tooling that reduce cost of goods.
Faster Time to Market
Processes validated and ready when your device is.
Scalable Production
Processes designed to grow with demand without requalification.
Explore our disciplines
Every program draws on a different combination of our core disciplines that together provide the manufacturing reliability your program requires.
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Material Sourcing
Source and manage suppliers of equipment, tooling, materials, components, and services.
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Manufacturing
Manufacture and assemble medical devices, components, and liquid media.
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Quality & Regulatory
Meet quality and regulatory requirements with inspection, testing, documentation, and supplier management.
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Engineering
Design, validate, and maintain reliable, repeatable manufacturing processes.